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Aluminum sheet punching and stretching lubricant

Stretching Metal\'s Forming Limits With HSP

Using HSP lubricant on a Dodge Dakota® tailgate made from 5000 series aluminum sheet reduced the scrap rate from 40 percent to less than 1 percent 2 (see Figure 2). Figure 2 In another test, drawing of an aluminum cross member proved that the material could be stretched 40 percent more than the material\'s specified forming range using an HSP

Lubrication Advice For Forming Aluminum | MetalForming

Jun 01, 2021  Aluminum heatshields not only protect against heat, they also reduce vehicle noise emissions. In this photo from Autoneum, we see a perfect application where selecting the right lubricant for stamping the aluminum will help ensure maximum performance in the press, as well as compatibility with the aluminum alloy at hand, and ease post-processing work such as

Aluminum Stamping Lubricants - Aluminum Metal -

IRMCO FLUIDS ® 080 series: recommended for most aluminum stamping processes. Capable of deep drawn aluminum canisters and tanks, aluminum body panels, appliance components and cupping work. IRMCO FLUIDS ® 090 series: recommended for medium to heavy duty drawing and stamping and punching. Applications would include containers and housings

Punch-Easy® Lubricant | Cleveland Punch

Patented Punch Die Lubricant. Punch-Easy ® is a non-pigmented, honey-colored, heavy-duty, odorless punching and shearing oil for thick materials. It is used on ferrous or non-ferrous metals where scoring, galling, and friction are a problem. It is exceptionally good punch and shear oil for thick, high-carbon steel, armor plate, grader blade, farm implement tools and stainless

Punch Lube Products To Increase Tool

Our PUNCH LUBE is a thick, oil-based tooling lubricant designed specifically for piercing, blanking, punching and stamping. For the more rigorous application, you can use it as is or dilute it with mineral spirits for an easier, lighter

Punching And Bending With Aluminum - Wilson

the flow or stretching of material often need to be larger when working with aluminum as compared to steel even though you can generally form greater distances, as in the case of an emboss offset form. Below is the Wilson Die Clearance Selection chart. However, clearances range from 1% when fine blanking thin aluminum to 25% when punching thick

Tensile Force Of Aluminum Plate

Sep 01, 2008  Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as

Lubricants For

Cool Draw is a heavy-duty, chlorinated, oil-base lubricant similar to conventional “honey oil”. Cool Draw is designed to do the toughest metal forming jobs on cold rolled and stainless-steel surfaces. Included are deep drawing, swaging, rolling, heavy punching, wire and tube

Perforated Aluminum Plate/Sheet With Punching Holes

Aluminum, Perforated Aluminum Sheet, Aluminumn Punching Sheet manufacturer / supplier in , offering Perforated Aluminum Plate/Sheet with Punching Holes, 6063 Bright Polish Aluminum Alloy/Mill Finish Aluminum Coil for Gutter, 6000 Series 5mm Thick 6063 T6 Aluminum Coil Price and so

The Use Of Dry Film Lubricants In Aluminum Sheet Metal

The present paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging as well as sheet forming and punching/blanking by new, less

Performance Of A New Dry Lubricant In The Forming Of

Apr 01, 2001  The thickness of Alloy 1100 was 1.0 mm and the other two materials were of 1.2 mm. Blanks of these aluminum alloy sheets were ground to ≈0.2 μm center-line-average (CLA). Before the sheets were coated with lubricants, they were cleaned with

3 Ways To Cut Aluminum -

May 10, 2021  Apply cutting lubricants on your blades or bits. This can range from standard oil to saw wax. Since you\'ll be cutting metal on metal, you want to lubricate it to prevent sparks and slippage. WD-40 is the standard lubricant when cutting aluminum. Apply 5 to 6 small spurts on both the bottom and top halves of the

Deep Drawing Of 304 L Steel Sheet Using Vegetable Oils As

The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modi- fied oils with suitable punch and die on a hydraulic press of 200 ton

Luiz Maurício V. Tigrinho Et Al. Experimental

In sheet metal stamping, several variables must be taken into account such as the material’s mechanical properties, the tool’s geometry, interface lubrication between punch and sheet metal and deformation rate, among others. This paper reports on a study of the lubricant’s influence on the stretching

(PDF) Lubricant Test Methods For Sheet Metal Forming

Punching test included visual inspection in stereomicroscope, 3D rough- ness mapping of the resulting punch surface and measure- The tribological conditions in punching and blanking are ments of the backstroke force. the most severe among sheet metal forming processes and a Figs. 10 and 11 show the backstroke force curve for the number of

Lubricant Test Methods For Sheet Metal Forming -

Sep 01, 2008  Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as

Punch-Easy® Lubricant – JR Machinery Online

Punch-Easy® Lubricant Punch-Easy® is a non-pigmented, honey-colored, heavy-duty, odorless punching and shearing oil for thick materials. It is used on ferrous or non-ferrous materials where scoring, galling, and friction are a problem. It is a particularly good punch and shear oil for thick, high-carbon steel, armor plate, grader blade, farm implement tools, and stainless steels. Punch-Easy

Understanding Friction In Sheet Metal Forming-A Review

Jan 01, 2021  A sheet metal strip is placed over the cylindrical pin surface for drawing and stretching processes [fig1]. As the test strip is pulled on one side, strain measured on the other side. The test strip force on the other side is calculated by using the strain measured in

Experimental Investigation On The Influence Of The

In sheet metal stamping, several variables must be taken into account such as the material\'s mechanical properties, the tool\'s geometry, interface lubrication between punch and sheet metal and deformation rate, among others. This paper reports on a study of the lubricant\'s influence on the stretching

Special Lubricants | Aerochem

Our range of special lubricants was especially designed to provide lubrication solutions to many industries. From aeronautics to cosmetics, as well as the agri-food and glass industries, foundries, and even land, sea and rail transport, our special lubricants meet a wide range of needs and

Lightweighting Creates New Challenges For Metal Forming

For metal formers, it’s important to understand how the expanded use of newer, higher-strength steels and aluminum alloys can affect the performance of lubricants during forming. Most HSLA and AHSS grades can have carbon content typical of low-carbon steels, or levels less than 0.20

Forming Oils - Idemitsu Lubricants

Forming Lubricants: Daphne Punch Oil A Low viscosity, clean-free type of press oil for aluminum sheet metal. Low in odor, it is ideal for the metal working of aluminum fins for room air conditioners. 2A: 3C: Low viscosity, low odor type of press oil for aluminum sheet metal, suited for the metal working of aluminum fins for room air

Friction And Lubrication - ASM

considerations to express the lubricant behavior, the model is very difficult to apply to practical metal forming problems. 7.2 Lubricants for Sheet Metal Forming In selecting lubricants for sheet metal form-ing process, the following factors should be considered (Ref 7.8): • Methods of lubricant application • Types of